System · Aluminium formwork

Aluminium formwork, engineered for the pour cycle.

High-cycle aluminium formwork for monolithic residential structures, walls, columns, slabs, staircases and bespoke geometry.

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Supply type

Sale · Project-specific manufacture

Typical use

Repetitive concrete structures — walls, slabs, columns, staircases

Configuration

Engineered per project

Support

Design · Technical documentation · Site support on request

Overview

Aluminium formwork casts walls, slabs, columns and staircases in a single monolithic pour. Panelised components support repeatable pour cycles when the structure, programme and reuse strategy are planned together.

Schach designs each project against the specific structure. Shell plans, modulation drawings, cycle plans and component schedules are prepared, reviewed with the client, then released to production and site as one traceable package.

Key benefits

01
Programme certainty
Sequenced components and reuse planning support predictable pour-cycle delivery.
02
Reduced site labour
Panelised, colour-coded, hand-set components reduce dependency on skilled shuttering labour. Actual reductions are project-specific.
03
Concrete finish
Machined panel edges and consistent joint detailing support a formed finish. Finish and subsequent surface treatment are configuration-dependent.
04
Managed reuse
Reuse planned around inspection, refurbishment and component replacement. Achievable cycles depend on maintenance regime and are agreed per project.

System anatomy

Principal components across a typical configuration.

01
Wall panel
02
Rocker panel
03
Kicker
04
Corner panel (int./ext.)
05
Slab panel
06
Deck prop
07
Prop head
08
Beam soffit / side
09
Column panel
10
Stair riser
11
Waler & tie system
12
Pin & wedge

Technical specification

Specification values are configuration-dependent and confirmed on the technical proposal.

Panel material: Extruded aluminium alloy, machined
Concrete pressure: Configuration-dependent, engineered per project
Connection: Pin and wedge
Reuse: Project-specific with defined maintenance regime
Handling: Configuration-dependent; typically hand-set
Availability: Sale and project-specific manufacture

Design & engineering support

What to send us.

To scope the system accurately, our engineers work from the following information:

Architectural and structural drawings, including sections
Slab, beam and column schedules
Pour sequence and construction programme
Loading and pressure assumptions
Access, storage and craneage constraints
Required concrete finish and reuse cycles

Safety & compliance

Aluminium formwork configurations are engineered against the specific project. Applicable standards, load classes and permitted configurations are stated on the technical proposal issued by our engineering team.

Applicable standards, design responsibilities and permitted configurations vary by product, application and jurisdiction. These are confirmed in the technical proposal and supporting documentation.

Technical documents